Kailash wrote:rohitvats wrote:Its all very nice sounding to offer your home grown fighter for export but how are you going to deliver the plane? When the installed capacity cannot meet the requirement of the domestic AF, how are you going to service a foreign customer?
These talks about exports sound very premature. Firstly, as you said we may have the capability,
but haven't realized the capacity in building LCA in large numbers.
<chop>
This is the main issue that never gets discussed in this forum. There are pages and pages of gyan on LEVCONS, Engine, weight reduction, composites etc etc but no mention of issues with mass production of LCA as a product.
Nothing wrong in loving and preferring a domestic product. LCA is a beautiful bird and seems very capable and the designers deserve credit for having incident-free test flights, practice runs in war games , trade-show flights among the flying LCA units.
Very intelligent and well meaning folks are saying "replace jaguars with LCA", "consider export to Sri Lanka", "IAF should order more LCA" but my strong feeling is that the LCA has been designed (by ADA, DRDO, NAL) to show case the technical capability (and have succeeded). But is NOT designed for mass production.
We really should give due credit to designers AND manufacturers of other planes when, for example, comparing certain feature/s of Jaguar or F-15 with LCA is the following.
Jaguar (543 units built, exported, proven in battlefield conditions)
F-15A (384 built in 1970s)
F-15B (61 built in 1970s)
F-15C (483 built in 1980s)
F-15D (92 built...)
F-15DJ (Japanese version 12 built in US, 25 built in Japan)
F-15E (420 built)
Same with F-16 varients.. thousands built, sold, proven in battle.
And when we compare LCA in the same breath, please please compare the systems, inlets, materials, with full recognition and respect for the other products which are "done" decades back and had the issues of mass production wrung out in factories and by designers.
Maha-guru shiv had theorized if the IAF "tiff" with HAL was a "north-south" issue. I do not think it is so. But the issue in general may be that the designers of LCA who hold the titles such as "scientist, class-x" feel that the issues pertaining to MANUFACTURING is beneath them. They genuinely focus on R & D without seriously taking manufacturability into account. In our society potter, smith, carpenter, are considered uneducated "low"careers. Similarly it may be possible that in good faith but in total unawareness the designers of LCA do not understand the HAL culture of "Manufacturing" and what we have is a good plane that can not be mass-produced.
IAF as a customer who has been "involved" in the LCA program had it's involvement only as far as "performance" (as a) one who provides requirements b) one who helps with test-flights and provides feed-back) and not in a capacity to improve manufacturing. Which is natural because "manufacturing" not IAF area of expertise. But they in most likely-hood have heard from HAL that the LCA in any variant can not be manufactured in quantity more than 5-6 units per year. (At most 8 ). Thus the lack of trust of IAF in HAL.
One would hope that Parrikar understands the core issues related to mass-production and would provide a competent guy with manufacturing background as a program manager for the next variant of LCA. This program manager needs to bring in IAF, HAL, and the "scientists" at the same table and steer them towards the ultimate goal of mass-production with time-bound targets.
Some posters feel some conspiracy in IAF "not ordering hundreds of LCA". Is it possible that the IAF knows that the plane can't be efficiently manufactured? It is also possible that IAF does not know the underlaying reasons why the LCA can't be procured in numbers. And that reason may be that the LCA design is such that it would be a night-mare to take it for mass production.
LCA MK1A (or whatever varient) should have each major sub-system (and sub-sub system) reviewed by competent and independent authority for manufacturibility. It must be productionized and, as often is the case, some performance hits are also taken to allow efficient production.
I specifically thank Indranil, Nileshjr, Karan, and others for their highly informative and highly technical discussion that discusses technical nitty-gritty of LCA but would make a humble request to ALSO steer the discussion on the mass-production issues of the LCA.