JayS wrote:chetak wrote:
most mil aircraft don't even complete 2000 hrs in a twenty year time frame.
I have seen choppers which have not even touched 2000 hrs in 20 years.
when the hans copy built their first shenyang MiGs which they even exported to the pakis, the total airframe life was only 120 hrs. The pakis nursed them along for another 30 hours to barely complete 150 hrs before it was scrapped.
The hans copied almost everything but at that time, they just couldn't hack the russian metallurgy.
Sir, no arguments there. But I don't really get your point. Now a days, Product life cycle of a Fighter is well in the 40-45yr slot. On the other end of the spectrum, there are fighters which have completed their design life in operation and have got extensions on life. Our MiG-21s are a good example. Some of the F15 and F16 have got life extensions. With increasing acquicision costs Air Forces want to utilize the most out of their available fighters. Also high component life numbers reduce MRO costs significantly.
JayS ji,
It is not a simple matter of product or design life. Its a matter of actual usage too. Life extension programs have a different objective altogether. Rarely is life extended because airframe/engine life limitations have been breached.
All airforces want high airframe and engine hours but actual usage belies the fact that life consumed is far less. This is more so in NATO airforces where very little actual flying is done per pilot but a huge amount of training is simulator based and therefore more cost effective. A pilots normal workday is more than likely to use a simulator rather than an actual aircraft for the sortie.
The effectiveness of the pilot and the results of simulator based training is evaluated in a few live sorties. Any deficiencies found is again fixed on the simulator before re evaluation on the actual aircraft.
Sims are very expensive beasts too but nowhere as expensive as an actual live sortie on the mil aircraft. Mil transport and tanker aircraft sim training are more slanted toward commercial practices as opposed to highly specialized fighter sim training.
Helicopter sims are a different ball game all together.
There is a spillover of the lessons learned in mil training methodology to the civilian side and that makes for very sophisticated commercial simulators as well as a more adaptive training methodology.This has been refined right down to expensive psychological tests prior to commencement of sim training that help select "compatible" training crew pairs who actually reinforce each other in the cockpit as far as the actual and effective assimilation of training goes.
This expensive testing + selection results in more effective crew training that actually results in reduced simulator time as well as more effective crews that are more capable and consistent in their performance in high stress situations.
Also "high component life numbers reducing MRO costs" is debatable because more often than not, components are replaced not based just solely on mere flying hour numbers alone but also on their calendar life. Usage or otherwise is not the sole criteria when the calendar life kicks in and replacement is anyway mandated.
A very large part of a mil aircraft's life is spent sitting on the ground, awaiting servicing, replacement parts, in storage. For instance, a trip to a PSU for servicing can often take upwards of a year to complete and most of the this time is spent in waiting for MOD approvals, waiting in line for their turn, being postponed to the next "financial" year because the PSU has completed it's yearly contracted servicing quota, yada yada.