Report on CEMILAC RCMA
They deleted the word Compromise to gift a safe Tejas!
What a great folly it would have been had we cancelled Tejas. Snippets below
To ensure systematic approach to clearance, RCMA (A/C) evolved a novel System Certification methodology. The aircraft was categorized into 17 major systems, with 346 LRUs and 33 software embedded systems. All the LRUs were certified by the issuance of Type approval. This ensured that the LRU has undergone complete qualification tests as stipulated by RCMA (A/C) and has met all Safety and Performance standards as laid down by CEMILAC. Each of the 17 systems is individually cleared and certified for its performance and safety over 1,500 test flights including outstation trials such as the hot weather, cold weather, high-altitude, sea-level and weapon trials. The design and testing of individual systems were evaluated as against compliance of top level requirements of the ASR and relevant Military Standards. There are 43 top level and several associated Military Standards to comply. RCMA (A/C) has ensured that Tejas is of an international product by complying with each and every requirement of all the relevant Military standards.
I can empathise with them totally, when going for a product for the first time one doesnt really understand what all needs to be tested on top of what is listed out by the standards body. The first products generally are off developers' shelves quickly but spend more time getting to the market. Somehow, devices have this unique ability of crashing only at customer sites causing much heartburn for engineers. If we hadnt built Tejas we would have hardly made a certification program and would have always been deficient. All those regular "why reinvent the wheel" morons should basically understand that as long as you dont invent the wheel you never own it in toto.
It is a mammoth task and great achievement by the designers, engineers, flight crew, pilots and many more. Remember, when the fly-by-wire system was designed, none of us really knew what it was. We have learned over the years. Everybody felt that we (CEMILAC) can’t do it. India is a country, were people say that the cup is half empty, instead of half full.
Seemingly innocuous fungus causing problems
It’s a fact that we have set very tough quality standards. I remember an incident when rain drop test were to be done on Tejas ComSet and fungus test on some components. It had to be done on Indian conditions. It was a South African firm and there were some issues. They were trying to pass the buck on to our systems and eventually we put our foot down and said what went wrong. We have the guts to tell that what’s wrong. We won’t allow an iota of doubt to fall on us. Nobody should take us for granted. Our mission is to make Tejas safe.
I joined the program when I was 22 years. The digital-fly-by-wire systems are very safety critical. Ours is a very demanding job and I have seen it inside out for the last 18 years. Our job was to get into a detailed analysis whenever a failure happened. I am grateful to God that everything has been smooth. I still remember my hands were shivering and heart beat doubling when I cleared the first flight of Tejas on January 4, 2001.
So true
After 6 pm if we reach home and the wife smiles. After 7, it’s a stare; after 8 verbal abuse and beyond that ‘out of control’!