Dileep wrote:Re-posting:
Those who flew her never criticized her; those who criticized her never flew her.
I don't get it!! How can the CG move significantly because of 'manufacturing'? Come on, folks!! Each component, and each structural member of the plane is manufactured and installed as per a design drawing. Even if QC is non-existent, something made to a drawing that fits with other components can not have a significant difference in weight to cause major CG shift.
Look, we are talking about a structure that weighs 6 tonnes. It is supposed to fly with weight varying from empty to 13 tonnes. Unless HAL replaced some parts with depleted uranium, manufacturing issues can not cause a significant change in CG. The CG would change more if you have a 60kg pilot and an 80kg pilot, than what is possible with a manufacturing variance!!
Yes, ADA might have added something to the design. Maybe bolted on some new piece of equipment. Maybe the test/telemetry equipment was placed incorrectly, who knows!! But unless the good old simple mechanics principles holds, there is no way the manufacturing variances can cause a major shift in CG.
Although I dont have aerospace experience, applying my manufacturing knowledge - the CG will vary within a certain range (tolerance, some +/- from the nominal). This range will be tighter for production process. For Proto and early limited series as in LCA etc, the range will be wider (due to continuous subsystem level design iterations, non stabilized assembly and manufacturing process). But progressively being brought tighter. So if there were CG issues those would have been for earlier version. But not sure if some personal views adding to 'widening'

the wide CG range.
Also I would think the CLAWs team would have tailored the s/w for each of the early protos for few reasons - one for 'flyability' another for extreme caution the whole team adopted and one for just because they can afford to. For LSP and production versions they may have stabilized the s/w.
Another point to consider is - lighter an object, minor changes can more significantly affect the CG than for heavier objects.
Prototype to production is truly a nightmare. But there is significant capability in India to overcome these hurdles.