Root Cause Analysis (RCA) of Co-60 in Delhi Scrap Iron shop

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ramana
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Re: Root Cause Analysis (RCA) of Co-60 in Delhi Scrap Iron s

Post by ramana »

Columbia Space Shuttle accident investigation summary

Beyond the Widget

I think the questions at the end of the report should be asked by all organizations and entities including BRF.
Amber G.
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Re: Root Cause Analysis (RCA) of Co-60 in Delhi Scrap Iron shop

Post by Amber G. »

Greetings, friends!

Nice to dust off this thread after what, some 15 years? That’s roughly three half-lives of Cobalt-60 — about 12% of its original activity still lingering… enough to remind us that curiosity decays even slower :)

It’s been heartening to see how much of the original BRF analysis from back then — the thoughtful, technical, and often prescient discussions — has aged rather well. I’ve actually used parts of those conversations in a few talks and presentations over the years, and it’s not an exaggeration to say that some of the recommendations and insights discussed here were indeed listened to — a few even found their way into real policy or safety practice ...

I may have once been jokingly called the “resident physicist” here, but truthfully, the collective wisdom of this forum deserves that title far more than any individual. So, in that spirit, let me post an updated Executive Summary of the Mayapuri incident — both as a record of what we learned and as a small tribute to BRF’s enduring value as a space for informed technical discussion.

For those who may not recall the details…

Here’s a concise Executive Summary of the 2010 Mayapuri Radiation Incident — often cited internationally as a textbook case of how a small-scale radiological mishap can cause outsized fear and disruption, despite limited physical harm.

Executive Summary — Mayapuri Radiation Incident (New Delhi, 2010)
Amber G. (Taken form some of our presentation )


Overview

In April 2010, a major radiological accident occurred in the Mayapuri scrap-metal market in West Delhi, when a Cobalt-60 source from a disused research irradiator was unknowingly dismantled by scrap workers. The incident caused one fatality and severe radiation injuries to several others, marking India’s first officially confirmed “radiation accident” involving an orphan source.

Root Cause and Technical Background


The source originated from a Gamma Cell irradiator used at Delhi University’s Chemistry Department (purchased in 1968 for radiation research).

The irradiator had been unused since 1985. In February 2010, it was auctioned off as scrap to a local dealer, without ensuring safe disposal or notifying the Atomic Energy Regulatory Board (AERB).

Scrap workers broke open the shielded device in Mayapuri, exposing themselves to intense gamma radiation from Cobalt-60 “pencils” (sealed metallic rods).

Ten radioactive sources were eventually recovered by the Department of Atomic Energy (DAE) and Bhabha Atomic Research Centre (BARC) response teams.

Radiation levels near the dismantled unit reached up to 500 mSv/hr — thousands of times above safe background levels.

Health and Environmental Impact

Eight workers were hospitalized with acute radiation syndrome (ARS); one (Deepak Jain) later died.

The contamination was localized — no measurable spread beyond the scrap yard was reported.

Decontamination and monitoring continued for several weeks.
The International Atomic Energy Agency (IAEA) classified it as a Level 4 (accident with local consequences) on the INES scale.

Regulatory and Institutional Response


The AERB traced the source to Delhi University within days, leading to a national review of orphan sources and disposal practices.

DU was fined and required to improve inventory and safety oversight.
The case exposed gaps in India’s regulatory enforcement and the lack of awareness among academic users and scrap dealers.

The Government of India subsequently issued stronger rules under the Atomic Energy (Safe Disposal of Radioactive Waste) Rules, 2011, and began training programs for scrap dealers.

- Insights and Discussion from Amber G (Bharat Rakshak Forum, 2010)

Amber G, a long-time BRF member with physics background, led two dedicated forum discussions that became technical reference points for readers:

- Root Cause Analysis (RCA) of Co-60 in Delhi Scrap Iron

Posts (May 7 & 8, 2010):

Highlighted poor end-of-life handling of irradiators — often left unused, then scrapped with sources intact.

“Many just ‘keep’ the radioactive sources stored in the lab … with change of staff, or mere carelessness, these things get disposed off in a dangerous manner.”

Questioned whether it was common practice to “scrap instead of refill” irradiators once sources decayed.

Pointed to the systemic risk — “not the first time, and may not be the last.”

Provided technical context:

Britatom product pages
– showing irradiator models similar to the DU unit.

IAEA Source Categorization Guide (TECDOC-1344)
– defining sealed source risk classes.

IAEA Accident Report: El Salvador, 1989 (TECDOC-1047)
– for comparison.

Suggested scrap-yard radiation monitoring using handheld detectors and better dealer education.

2 - India Nuclear News & Discussion Thread (2010)

Contributed during follow-up discussions about Greenpeace hotspot surveys, AERB actions, and media coverage.

Emphasized distinguishing panic from actual hazard and keeping discussions evidence-based.

Compared with similar Cobalt-60 orphan incidents worldwide (e.g., South Africa, Mexico) to show the universal risk pattern of lost industrial sources.

Broader Lessons

The physical harm was contained, but fear, confusion, and regulatory embarrassment were disproportionate — making it a real-world analogue to a “dirty bomb” in its social and psychological impact.

Amber G’s analysis stressed the importance of education, traceability, and inventory control — not only high-security measures.

- Amber G’s Technical & Social Commentary (Bharat Rakshak Forum, 2010)
Amber G’s analyses across two threads captured the key issues that later appeared in official reviews:

- Source aging & end-of-life disposal:
“Many just keep the radioactive sources stored in the lab… with change of staff, or mere carelessness these things get disposed off in a dangerous manner.”
→ Root Cause Analysis of Co-60 in Delhi Scrap Iron thread, May 7 2010

- Education & monitoring:
Advocated handheld detectors and awareness training for scrap dealers.

- International context:
Linked IAEA reports, Britatom product pages, and the El Salvador accident for comparative learning.


- Urged evidence-based discussion and avoidance of sensationalism — consistent with later IAEA and AERB communications.

The incident remains a case study in radiological safety culture and public communication during low-probability, high-anxiety events.

In summary:

The Mayapuri Co-60 accident exposed the gap between scientific capability and procedural vigilance.

In Essence

This is not the first time, and I fear may not be the last.” – Amber G, BRF, May 2010

The Mayapuri Co-60 incident remains India’s definitive case study on radiological safety culture — demonstrating that the gravest consequences of radiation mismanagement are not from exposure itself, but from ignorance, fear, and the erosion of procedural responsibility.
Tanaji
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Re: Root Cause Analysis (RCA) of Co-60 in Delhi Scrap Iron shop

Post by Tanaji »

Amber G. wrote: 12 Oct 2025 05:05 Greetings, friends!

Since speaking in third person is in vogue: :mrgreen:

Tanaji thanks Amberji for resurrecting this thread, it has slipped his attention, it is indeed a good source of information. Tanaji also genuinely appreciates AmberG for his educative posts on physics and maths threads through the years, and the knowledge shared is why Tanaji keeps visiting BRF so regularly…

:P
Amber G.
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Joined: 17 Dec 2002 12:31
Location: Ohio, USA

Re: Root Cause Analysis (RCA) of Co-60 in Delhi Scrap Iron shop

Post by Amber G. »

Tanaji - Thanks.

..It seemed a good time to dust off this old thread...:)

Back then, we here discussed the Mayapuri incident with remarkable technical depth and calm reasoning, long before “radiological security” became a policy buzzword in India.

I have used that material in learning and teaching often but reading through it again, I was struck by how much of that discussion still feels relevant today — and by how some of the very recommendations outlined here did find their way into official practice.

A small update, then, for the record and for those who might use this for reference in talks or classroom sessions…

Nice to note — and it deserves mention here — that quite a few of the things discussed in this very thread 15 years ago did find their way into policy and practice.

After the Mayapuri episode, AERB moved to a proper “cradle-to-grave” tracking system (e-LORA), so every licensed radiation source is now digitally registered, followed, and accounted for.

New security guides (AERB/RF-RS/SG-1, 2021) make it mandatory to secure sources through their entire life-cycle — storage, use, transport, and eventual disposal — with measures graded to the hazard level.

AERB’s 2019 annual report already showed thousands of facilities under active oversight, and an AERB presentation at the 2020 IAEA Nuclear Security Conference confirmed that these steps directly closed the gaps that Mayapuri had exposed.

In short, some of the “lessons learned” that were debated here back then really did get applied — which is a good reminder that careful, fact-based discussion can make a difference.

(Refs: AERB Annual Report 2019; AERB Safety Guide AERB/RF-RS/SG-1 (2021); B. Mishra, IAEA Conference on Nuclear Security 2020.Security of Radioactive Sources in Radiation Facilities, Rev. 1 (2021); B. Mishra, “Implementation of Radioactive Source Security Regulation in India,”.)
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